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Marine ZQ Series Cylindrical Gearbox

About product

The Marine ZQ Series Cylindrical Gearbox,  a type of speed reducer, despite being primarily designed for industrial applications in industries such as building materials, lifting, transportation, metallurgy, chemical industry, and light industry, can also be utilized in marine applications, including marine winches.

ZQ Series Cylindrical Speed Reducer Drawing

Additional information

Step

Three-Step

Power

2.2-160kw

Installation

Horizontal Type

Weight/kg

100-2230

Product Detail

Key Features Of Marine ZQ Series Cylindrical Gearbox

When used in marine winch applications, the marine ZQ series cylindrical speed reducer offers several advantages:

  • Efficient Power Transmission: The marine gearbox is engineered to provide efficient power transmission, ensuring that the input power is effectively translated into the output power required for the marine winch operation. This efficiency helps optimize the performance of the winch system.
  • Robust Construction: The gearbox is designed to withstand the demands of industrial applications, which often involve heavy loads and harsh operating conditions. This robust construction makes it suitable for marine environments, where durability and reliability are crucial due to the corrosive nature of saltwater and the challenging marine conditions.
  • Wide Operating Temperature Range: The speed reducer for ship winch is designed to operate within a temperature range of -40°C to +40°C. This temperature tolerance allows it to function reliably in various marine environments, including both warm and cold climates.
  • Bi-Directional Operation: The speed reducer has the capability to run in both forward and reverse rotation. This feature is beneficial for marine winches that may require bidirectional operation, such as anchor winches or mooring winches.

Model Selection For Marine ZQ Series Cylindrical Speed Reducer

When selecting the appropriate marine speed reducer for your application, there are several factors to consider, including the reduction ratio, torque calculation, and applicable power.

  • Reduction Ratio: The reduction ratio determines the relationship between the input speed from the servo motor and the output speed of the gearbox. It is calculated by dividing the servo motor speed by the reducer output shaft speed. To closely match the ideal reduction ratio, you should evaluate the specific requirements of your application, such as the desired speed and torque output, and select a speed reducer model that offers a reduction ratio closest to your needs.
  • Torque Calculation: Proper torque calculation is crucial to ensure the longevity and performance of the marine gearbox. It is important to consider whether the maximum torque value (TP) during acceleration exceeds the maximum load torque capacity of the reducer. This analysis helps prevent overloading and potential damage to the gearbox. Ensure that the selected gearbox can handle the expected torque demands of your application.
  • Applicable Power: The applicable power of the servo motor typically determines the power range suitable for the gearbox. The ZQ Series marine gearbox has high applicability due to its compatibility with various servo models available on the market. It is recommended to choose a gearbox that can maintain a working coefficient above 1.2 to ensure reliability and longevity. However, you can also consider your specific application requirements and decide on the appropriate speed reducer based on your needs.

Marine ZQ Series Cylindrical Gearbox Parameter

Center Distance

Overall Dimension

Shaft Dimension

L1

L2

L3

B4

H1

g

Mounting Dimension

Weight/kg

a

a1

a2

L

B

H

B1

B2

#rowspan#

#rowspan#

#rowspan#

#rowspan#

#rowspan#

#rowspan#

C

C1

S1

S2

d

n

#rowspan#

250

100

150

540

230

313

200

218

345

101

-

-

-

20

60

28

235

190

17

4

100

350

150

200

730

290

440

260

248

470

132

-

-

-

25

100

40

310

250

17

4

200

400

150

250

826

310

490

270

303

490

133

-

-

-

25

110

80

370

370

17

4

250

500

200

300

986

350

587

330

323

645

148

-

-

-

25

130

80

240

310

17

6

390

650

250

400

1278

470

695

430

428

830

183

495

324

100

30

160

85

215

410

25

8

880

750

300

450

1448

510

740

450

445

1020

206

620

364

135

35

155

55

275

450

25

8

1100

850

350

500

1632

580

875

510

523

1100

236

610

418

105

38

155

75

300

520

32

8

1500

1000

400

600

1896

660

965

550

603

1350

257

870

478

200

40

200

100

350

590

32

8

2230

 

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About our company

Zava Marine Corporation is a leading supplier of marine parts and components. With a strong focus on quality and customer satisfaction, we specialize in providing a comprehensive range of high-quality marine equipment and accessories. Our products include deck equipment, ship accessories, and various other essential components needed for smooth maritime operations.

With a global presence, we serve a diverse customer base, including shipbuilders, shipowners, offshore operators, and marine equipment distributors. We are committed to providing exceptional service and tailored solutions to meet our customers’ unique needs.

FAQ

Zava Marine offers a comprehensive range of certifications for marine parts in accordance with international standards and regulations. These certifications include those provided by renowned marine classification societies such as Lloyd’s Register (LR), Bureau Veritas (BV), China Classification Society (CCS), Registro Italiano Navale (RINA), American Bureau of Shipping (ABS), Nippon Kaiji Kyokai (NK), and Det Norske Veritas – Germanischer Lloyd (DNV-GL). By collaborating with these esteemed societies, Zava Marine ensures that our certified marine parts meet the highest standards of safety, quality, and performance, instilling confidence in our reliability and compliance within the maritime industry.

The warranty provided by Zava Marine covers defects in materials and workmanship for a period of two years from the date of purchase. During this warranty period, if any marine parts purchased from Zava Marine exhibit issues or failures resulting from manufacturing defects or faulty materials, Zava Marine will take responsibility for repair or replacement of the affected parts. 

Zava Marine has recently opened new molds for European and North American clients, utilizing materials such as metal, ABS, PVC, and more. These successful mold opening projects allow us to provide customized marine parts and components that meet the specific requirements of our clients in these regions.

Typically, Zava Marine can ship samples within 7 days once the product drawing has been mutually confirmed by both parties. This efficient process ensures that customers can receive samples promptly, allowing them to assess the quality and suitability of the products.

Zava Marine frequently utilizes a wide range of materials in our projects. These materials include aluminum, stainless steel, carbon steel, copper, plastics, titanium, and PEEK (Polyether Ether Ketone). Each material offers unique properties and characteristics suitable for various marine applications. 

Yes, we provide customization services for marine parts. We understand that every project and application may have unique requirements, and we are committed to delivering tailored solutions. By collaborating closely with our clients, we can adapt our products to specific specifications, ensuring optimal fit, performance, and compatibility. Whether it’s modifying existing designs or creating entirely new parts, our customization services cater to the diverse needs of the maritime industry.

Absolutely! We offer product design and development services to support our clients’ needs. Our experienced team of engineers and designers can collaborate with clients from concept development to final product realization. By leveraging our expertise in marine engineering and design, we can provide valuable insights and innovative solutions. Whether it’s optimizing existing designs or creating entirely new products, we are equipped to assist clients in bringing their ideas to life efficiently and effectively.

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